Pick and Place Robots- Boon for Large Warehouses

The last few decades are the decades of revolution in the automation industry, where you can see the research and development in the field of Mechanical and Computer Engineering combined. There was a lot of innovation done, interestingly it is still going on, in the automation industry, and it can be best witnessed by manufacturing houses and the e-commerce industry. Advancement in automation, which leads to the formation of robots, is a perfect tool for big warehouses of the e-commerce world. In a large manufacturing unit or warehouses, if you do pick and place work manually, it becomes a very tedious job. It consumes lots of time in the whole process, from picking to packaging to loading. All these tasks can be performed very swiftly by Pick and Place Robot. These robots are very efficient in performing monotonous types of work as well as they can vary the nature of the job as per the instruction input.

Innovation in Pick and Place Robots
The traditional form of pick and place robots comes with the stand and arms, and these robots work in a series by resting in one place and one direction. But today, there is a lot of innovation, and the results are in the form of multi-axes articulated robots where they may have up to six arms and can and have multiple degrees of freedom. Generally, these robots perform the job of picking, assembling, and packaging. But today, these robots are associated with a vision system where they can bin-pick as well as do all the inspection! Where they can pick the product from the bin and can sort the faulty product before packaging. Advancement in AI is also revolutionizing this automation industry, which is now able to perform the work in a more smart way and as per the input instructions. These types of pick and place robots are becoming boon for the big warehouses.

Palletizing robots for warehouses
Arranging the final products on the pallet in a specific way, which ultimately goes for shipping, is a monotonous job. Use of Palletizing Robots for performing these tasks is very beneficial, as it makes the work fast, which is not possible if you do manually due to more weight generally. Also, there is no need to change input instructions frequently due to monotonous work. These robots can do any palletizing, including cartons, trays, crates, drums, containers, boxes of all size and shape with greater accuracy and efficiency.

Pick and Place Robot in Food Packaging Industry

The food packaging industry is witnessing a major revolution. The pick and place robot applications in the industry handle both case packing and primary handling of putting individual product pieces into a carton tray. The uniform nature of products at the packing stage makes it simpler to automate than tasks earlier in the food supply chain. With advancements in construction materials, controlling hardware and software, and many systems, pick and place robot is fast becoming a very sought-after and a viable option. Depending on the speed required for the processes, the payload size and several other pertinent factors, an appropriate type of pick and place robot application are chosen. In most of the applications,

only one type of robot use is perfectly suitable, one is articulated and delta that can be combined with conveyor belt to perform high speed pick and place operations. It ensures the kind of flexibility to meet ever shorter product life cycles, new packaging designs, product variants.

Robotic Automation has become the norm of the day. With robotics automation, robots are used to automate manual operations. These robots are designed to carry out the task to improve efficiencies. This robotic solution can be considered as one of the major developments that have helped ease and streamlined various major change in robotic processes in different industrial applications.

It also undergone a vital change in terms of motion control hardware and software and is fast becoming the pivot of robotics. The motion control hardware and software are used to find objects and guide the robotic arm to pick these objects and release them. The technology also helps in coordinating with various equipment. This ease in operations and processes has made this technology one of the sought-after solutions.

Automate Your Factories with Smart Palletizing Robots

Many manufacturing industries, factories and plants today have automated their application with a palletizing robot solution of some kind. Robotic palletizing technology increases productivity and profitability while allowing for more flexibility to run products for longer periods of time. Robotic Palletization helps not only in carrying out heavy-duty tasks like loading and unloading of objects with precision, they also help save time, which is of the greatest essence in the industrial world today. Robotic palletization solution is majorly designed with articulated robots. The use of articulated robots enables the implementation of new innovative robot based on the concept of high-speed palletizing. With companies providing customized robotic solutions to their clients, depending upon the specific and unique customer requirements, the versatility of the palletizing robot solutions is gaining significance faster.

Why does my business need palletizing robot applications?

There are enough reasons why, the primary ones being: –

1. These solutions can be integrated with any type of production process on the shop floor.
2. Palletizing refers to the operation of loading an object such as a corrugated carton on a pallet or a similar device in a defined pattern.
3. Robotic Palletization is best fitted for the automated production process that can offer dramatically higher throughput.
4. Compared to the manual or other automated process, palletizing robots are immensely quick making work easy and fast.
5. Safety is major concern with loadings and unloading of heavy materials for that palletizing solutions are implemented with Articulated robots that can handle a load up to 500Kg, ensuring both personnel & material safety.
6. Robotic applications are made in such a way that they help in minimizing wastages like product drop in case the power goes off.

Palletizing robots applications can effectively be designed to handle heavy loads, work with high speed and even with far reaching palletizing capabilities. These robots manipulate products quickly and delicately in applications such pick case or cartons from production line and arrange them on a pallet for sorting or shipping. place from conveyor line to packaging.

Robotic Palletization Solution Benefits:
Robotic palletization offers more benefits to implement higher safety and productivity.

Flexibility: Can easily add new products of various shape and size or change pallet pattern.
System Reliability: Highly reliable that can handle any type of product.
Performance: Provides a competitive edge of the organization for better palletizing means better performance.
Fast Setup: Easy configuration & fast startup as compared to conventional Palletizers & Better space utilization because of compact structure.

A new era of robotic applications, Addverb provides a complete robotic solution that integrated in robotic pick & place, robotic palletization, robotic bin-picking thereby increasing the precision and throughput for Warehouses and factories.

Demand for Outstanding Industrial Automation Companies in India is Growing Steadily

Automation is the essence of the industrial sector today anywhere in the world and India is no different. Modern technology has evolved to a point where industrial automation companies in India are providing the perfect customized control solutions to all kinds of industries. Choosing the right kind of automated system is crucial for the manufacturer because it has far-reaching impact on the production schedule, quality of the end products, deliveries, safety and security of employees and his contribution in sustenance of the environment. The last few years has witnessed the growth of qualitative industrial automation companies in India because of the rising demand for such organizations in a competitive environment where manufacturers are aiming at reaching global markets. The fact that the government has also been supporting such initiatives has only helped provide the much-required impetus to the automation industry in the country.

Industrial material handling solution is one such aspect of automation that is gaining significance because it helps organizations to improvise their delivery time, better their customer service, maintain required levels of inventory, and optimize the distribution and supply network and helps in the reduction of handling costs. Material handling is one of the most important components of the manufacturing and logistics industries and makes up for a substantial part of the overall economy. The industrial material handling solutions cover a wide range of equipment’s including different types of storage and material handling equipment that enable the supply chain sector to perform exceedingly well.

Accurate Material Handling With Automated Storage and Retrieval System

Warehouse management has become smoother and efficient with advanced technologies available that are fully automated and are used to streamline storage facilities for efficient and accurate material handling. The systems also help in meeting inventory needs. Computer-guided software guides the systems monitoring on-hand inventory ensuring accuracy. Automated Storage and Retrieval System is used for locating and transporting heavy products through the warehousing facility. The system includes a lot of equipment like robotic transport, pickers, shelving units, and loaders. The system is commonly used in various storage facilities and warehouses.

Classification of Automated Storage And Retrieval System

There are three categories of automated storage and retrieval system, these are-
• Mast Systems or Man-aboard
• Crane ASRS
• Computer Integrated Warehousing

Mast Systems

These systems make use of double-masted or single-masted cranes depending on maneuverability and workload. An automated picker is used that precisely fits the worker. This picker either hangs from a rail along with the ceiling or is on the floor. It travels down smoothly through the rail delivery system, through automatic or manual operation. The system ensures more flexibility and reach, and provide floorspace savings and increased storage.

Crane ASRS

Remote-controlled or automated cranes are used in Crane ASRS which requires no interaction between worker and picker units, The S/R device travels through the storage floor and easily locate items with the help of computer-aided guidance. Again, these cranes can be single or double masted depending on workload.

CIW or Computer Integrated Warehousing

Computer Integrated Warehousing is a larger material handling and organizing plan that makes use of computer inventory management in storage facilities streamlining operations and increasing efficiency.

AS/RS brings with it a number of advantages that help you make your warehouse or order fulfillment operation more efficient, but perhaps the largest is the fact that it allows you to more smartly allocate personnel to higher-value tasks. 

A Few Advantages Of Having An Automated Storage And Retrieval System

In today’s world, warehousing companies comprise a multitude of facilities. A warehouse is no more about storing goods, but it also has to perform various functions. With an Automated Storage And Retrieval System, you can control the placing and retrieval of materials from predefined storage locations while sitting in front of a computer terminal.

Storage space maximization

Yes, the human mind conjured the Automated Material Handling Solutions, but it can’t always be calculative. Automated processes result in narrowing down the aisles and enhance the density of storage which in turn allows you to use the available area of your warehouse efficiently. With the presence of such a system, you can postpone the need for expansion considerably.

Labor costs and accuracy

If you automate your systems, then it will naturally reduce your labor expenses. With an automated guided vehicle in India, you won’t need any hand-pulled carts or any other mode of moving the goods around inside the warehouse. The automation facility also lets you maintain comprehensive data of products inside the premises.

Damage reduction

Human beings are prone to errors, and some materials can be more cumbersome than others. You might also have to deal with products that are fragile. An Automated Storage And Retrieval System ensures better handling of the merchandise. You will be able to transport products of any size quickly and accurately.

Protecting the workers

Since you’re the manager of the warehouse, protecting your workers is your responsibility. With automated features, you won’t need the services of human beings for handling hazardous and dangerous materials. You can rely on the automatic systems to take care of the transportation and storage of such merchandise.